Machine Builder Tooling Service from Bend Tooling

BEND TOOLING INC.: Rotary-Draw Tube-Bending Tools ~ Die Sets ~ Mandrels ~ Wipers ~ Mandrel-Bending Tools

MACHINE BUILDER

TOOLING SERVICE

Expert tooling solutions for BUILDERS and distributors of rotary-draw tube-bending machines

For two decades Bend Tooling Inc. has manufactured innovative products for rotary-draw tube-bending including inserted mandrels and wipers, single-piece poppet links for high-production tube-bending, the offset-geometry wiper feathered edge for high-pressure tube-bending, and tapered-leaf die sets for easy loading and unloading of square and rectangular tubes.

Bend Tooling has now drawn upon this experience to provide an engineer-to-order tooling service for builders and distributors of rotary-draw tube-bending machines. This is a complete design-and-build tooling service starting from raw data or samples. It includes expert recommendations on how to process a tube bend ranging from the use of standard sets for single-bend jobs to stacked sets with compound clamps for multi-bend applications to elliptical tooling for hydroforming pre-bend operations.

Bend Tooling also provides tool set-up parameters, troubleshooting advice, and technical bulletins to facilitate process control in tube-bending operations.

Bend Tooling die sets are available in a number of styles: Inserted, double-inserted, quick-change, integrated stack, platform, and tapered-leaf. Mandrel and wiper tooling are also available in different styles, inserted and solid-body. Bend Tooling uses Datafacturing®, an automated manufacturing technology, to quickly deliver top-quality tool sets to machine-builders and distributors.

All Bend Tooling products are precision-machined to completion – no hand-working – including wiper feathered edges. All die sets feature a proprietary metallurgy and heat treatment for precision, toughness, and durability. All mandrels and wipers are manufactured from high-quality nickel-aluminum-bronze, aluminum-bronze, and alloy steels.

BEND TOOLING IS THE TOOLING SERVICE FOR BUILDERS AND DISTRIBUTORS OF ROTARY-DRAW TUBE-BENDING MACHINES

EXPERIENCE

Bend Tooling has had the same ownership, management, and engineering team for over twenty years.
We are the experts at design, manufacture, and set-up of mandrel tube-bending applications from your raw data.

INNOVATION

We introduced inserted mandrels and wipers.
We pioneered the use of single-piece poppet links for high-production tube-bending.
We invented the tapered-leaf die set for square and rectangular tube-bending.

TOP QUALITY

Our products and their features are proven and field-tested (see below).
We precision machine die sets, mandrels, and wipers complete — no hand-working.
We use the best materials for our products.

FAST DELIVERY

We typically ship standard mandrels and wipers in five business days or less.
We typically ship standard die sets two-three weeks after confirming specifications.

STANDARD TOOLING FEATURES FOR MOST MAKES AND MODELS OF ROTARY-DRAW TUBE-BENDING MACHINES

DIE SETS

Round, square, rectangular, oval, and elliptical tube.
Inserted, stacked, platform, and tapered-leaf styles.
Compound clamps, simple and complex.
Precision machined, heat treated, and finished.
Proprietary metallurgy for shock-resistance and long tool life.

MANDRELS

Inserted and solid-body styles.
Rugged, heavy-duty, single-piece poppet links.
Regular pitch, close pitch, and extra-close pitch balls.
Design optimized for “forward-mandrel” set-up.
Aluminum-bronze, nickel aluminum-bronze, and hard-chromed plated steel components.

WIPERS

Inserted and solid-body styles.
Half-round and square-back holders.
Patent-pending inserted wiper system for high-pressure tube-bending.
Fully precision-machined feathered edge.
Aluminum-bronze and alloy steel components.

For more information, contact either Rod Malone (rmalone@bendtooling.com) or Steve Parrow (sparrow@bendtooling.com) by e-mail, fax(616-454-9958), or phone (toll-free 1-800-284-8823 or 616-454-9965).

WE SUPPORT THE FOLLOWING MAKES & MODELS OF TUBE-BENDING MACHINES

ADDISON / ADDISONMCKEE
AddisonMckee DB-10
AddisonMckee DB-20
AddisonMckee DB-25
AddisonMckee DB-32
AddisonMckee DB-40
AddisonMckee DB-76
AddisonMckee DB-89
AddisonMckee DB-100
AddisonMckee DB-120
AddisonMckee DB-130
AddisonMckee DB-170
AddisonMckee DB-220
AddisonMckee PB-42
AddisonMckee PB-75
AddisonMckee PB-100
AddisonMckee PB-150

BEMA
BEMA G35
BEMA G45
BEMA G65
BEMA G80
BEMA G100
BEMA G130
BEMA G150

BENTEC
Bentec BT-220

BLM
BLM Planet
BLM Dynam0
BLM Dynam2
BLM Dynam3
BLM Dynamic D5
BLM Dynamic D6
BLM Dynamic D7
BLM Dynamic D8
BLM E-Turn ET30
BLM E-Turn ET35
BLM E-Turn ET40
BLM E-Turn ET52
BLM E-Bend 76
BLM E-Bend 90
BLM 832 VGP
BLM 842 VGP
BLM 863 VGP
BLM 880 VGP

CHIYODA
Chiyoda SP-6SL
Chiyoda SP-8ST
Chiyoda SP-15ST
Chiyoda SP-25ST
Chiyoda SP-40ST
Chiyoda SP-60ST
Chiyoda SP-80ST
Chiyoda SP-90ST
Chiyoda SP-120ST
Chiyoda SP-125ST
Chiyoda HYP-40ST
Chiyoda HYP-60ST
Chiyoda HYP-80ST
Chiyoda HYP-120ST
Chiyoda CPC-40
Chiyoda CPC-60
Chiyoda CPC-80
Chiyoda CPC-100
Chiyoda CPC-125

CRIPPA
Crippa Basic 1P / 1CNC
Crippa Basic 2P / 2CNC
Crippa CA 116 / 316 / 416 / 516
Crippa CA 520 / 1320AL
Crippa CA 325 / 425 / 525 / 925E
Crippa CA 432 / 532 / 1132E
Crippa CA 442 / 542 / 642 / 1142E
Crippa CA 845
Crippa CA 563
Crippa CA 580 / 980

CROWN
Crown RDB 10
Crown RDB 20
Crown RDB 25
Crown RDB 32
Crown RDB 40
Crown RDB 50
Crown RDB 65
Crown RDB 90
Crown RDB 120
Crown RDB 150
Crown RDB 220

EAGLE
Eagle EPT 25
Eagle EPT 40
Eagle EPT 50
Eagle EPT 60
Eagle EPT 75
Eagle EPT 90
Eagle EPT 100
Eagle EPT 125
Eagle EPT 150
Eagle EPT 200

EATON LEONARD / CLARKE & LEWIS
Clarke & Lewis 150
Clarke & Lewis 400
Eaton Leonard EL200 / C&L 200
Eaton Leonard EL300 / C&L 300
Eaton Leonard VR-12
Eaton Leonard CE-12
Eaton Leonard CE-25
Eaton Leonard VB50
Eaton Leonard VB100
Eaton Leonard VB150
Eaton Leonard VB200
Eaton Leonard VB300
Eaton Leonard VB25-ELEC
Eaton Leonard VB75-HP
Eaton Leonard VB80-HP
Eaton Leonard VB95-HP

HINES
Hines 150
Hines 200
Hines 300
Hines 600
Hines 800

HORN
Horn HMT #1
Horn HMT #2
Horn HMT #3
Horn HMT #4

LANG
Lang LG 05 Single-Head
Lang LG 05-2 Single-Head
Lang LG 10 Dual-Head
Lang LG 10-2 Single-Head
Lang 16 CNC / 16 CNC-E / EL-HY 16
Lang 25 CNC / 25 CNC-E / EL-HY 25
Lang 40 CNC / 40 CNC-E / EL-HY 40
Lang 60 CNC / 60 CNC-E / EL-HY 60
Lang 80 CNC / 80 CNC-E / EL-HY 80
Lang 100 CNC / 100 CNC-E / EL-HY 100
Lang 120 CNC / EL-HY 120
Lang 140 CNC / EL-HY 140
Lang 180 CNC / EL-HY 180
Lang 200 CNC / EL-HY 200
Lang 16 CNC-EMR Multi-Stack
Lang 25 CNC-EMR Multi-Stack
Lang 40 CNC-EMR Multi-Stack
Lang 60 CNC-EMR Multi-Stack
Lang 80 CNC-EMR Multi-Stack
Lang 100 CNC-EMR Multi-Stack

MEWAG
Mewag RB-15 models
Mewag RB-20 models
Mewag RB-25 models
Mewag RB-42 models
Mewag RB-45 models
Mewag RB-60 models
Mewag RB-90 models
Mewag RB-120 models
Mewag Megalus 45 models
Mewag Megalus 60 models
Mewag Megalus 76 models
Mewag Gigalus 100 models
Mewag Gigalus 150 models

MIIC
MiiC EMO-8R/L
MiiC EMO-10R/L
MiiC EMO-15R/L
MiiC EMO-15T/L
MiiC EMO-20R/L
MiiC MSO-30R
MiiC MSO-40R
MiiC MSO-50R
MiiC MSO-65R
MiiC MSO-30R
MiiC ECO-90R
MiiC ECO-100R
MiiC ECO-120R
MiiC ECO-150R
MiiC ECO-200R
MiiC Bending Center 15
MiiC Bending Center 18
MiiC Bending Center 20
MiiC Bending Center 25
MiiC Bending Center 30

PEDRAZZOLI / UNIVERSAL BROWN
Pedrazzoli Orbiter 18
Pedrazzoli Bendmaster 25
Pedrazzoli Bendmaster 30
Pedrazzoli Bendmaster 32 / U-B 32
Pedrazzoli Bendmaster 38
Pedrazzoli Bendmaster 42 / U-B 42
Pedrazzoli 60 / U-B 60
Pedrazzoli Bendmaster 50
Pedrazzoli Bendmaster 75
Pedrazzoli 80 / U-B 80
Pedrazzoli Bendmaster 120 / U-B 120
Pedrazzoli Bendmaster 160 / U-B 160

PHI / CONRAC / LEONARD
Leonard 63
Leonard 74
Conrac 110 / Leonard 110
Conrac 163 / Leonard 163
Conrac 210 / PHI 210
Conrac 220 / PHI 220
Conrac 221 / Leonard 221
Conrac 230
PHI 233
Conrac 246 / PHI 246
Conrac 270
PHI 295
Conrac 401
Conrac 410 / PHI 410
Conrac 411 / PHI 411
Conrac 412 / Leonard 412
Conrac 420 / PHI 420

PINES
Pines 1400
Pines #3/4
Pines #1
Pines #1-1/4
Pines #2
Pines #3
Pines #4
Pines #6
Pines #8
Pines A3
Pines A6
Pines A8
Pines CNC025
Pines CNC040
Pines CNC075
Pines CNC100
Pines CNC150

SCHWARZE WIRTZ / ROBITEC
Schwarze Wirtz CNC 18
Schwarze Wirtz CNC 25
Schwarze Wirtz CNC 30
Schwarze Wirtz CNC 40
Schwarze Wirtz CNC 50
Schwarze Wirtz CNC 60 / 60HD
Schwarze Wirtz CNC 80 / 80HD
Schwarze Wirtz CNC 100 / 100HD
Schwarze Wirtz CNC 130
Schwarze Wirtz CNC 150
Schwarze Wirtz CNC 165HD
Schwarze Wirtz CNC 220HD
Schwarze Wirtz CNC 265HD
Schwarze Wirtz CNC 320HD
Schwarze Wirtz CNC 25MR Multi-Radius
Schwarze Wirtz CNC 30MR Multi-Radius
Schwarze Wirtz CNC 40MR Multi-Radius
Schwarze Wirtz CNC 50MR Multi-Radius
Schwarze Wirtz CNC 60MR Multi-Radius
Schwarze Wirtz CNC 80-60MR Multi-Radius
Schwarze Wirtz CNC 80MR Multi-Radius
Schwarze Wirtz CNC 100-80MR Multi-Radius
Schwarze Wirtz CNC 100MR Multi-Radius
Schwarze Wirtz CNC 130MR Multi-Radius
Schwarze Wirtz CNC 150MR Multi-Radius

TECHNO INDUSTRIAL
Techno Industrial Model T-50 / T-50-3
Techno Industrial Model T-100 / T-100-3

UNISON
Unison 16mm Breeze
Unison 20mm Breeze
Unison 30mm Breeze
Unison 40mm Breeze
Unison 65mm Breeze
Unison 76mm Breeze
Unison 100mm Breeze
Unison 150mm Breeze

UNIVERSAL TOOL & ENGINEERING

UTE CNC Model 12/6

UTE SA-H Model 30/12

UTE SC Model 30/12

UTE CNC Model 30/20

UTE CNC Model M80/65

WALLACE / WALLACE COAST / JESSE ENG'G
Wallace 2" IPS models / W-C #2RD
Wallace 3" IPS models / W-C #3RD
Wallace 4" IPS models / W-C #4RD
Wallace 6" IPS models / W-C #6RD
Wallace 8" IPS models / W-C #8RD
Wallace 10" IPS models / W-C #10RD
Jesse Engineering T-65
Jesse Engineering 1003
Jesse Engineering 1004
Jesse Engineering 1006
Jesse Engineering 1008
Jesse Engineering 1010

WINTON
Winton RD5 CNC
Winton RD10 CNC
Winton RD19 NC
Winton RD19 Manual
Winton RD20 CNC
Winton RD20 ECNC
Winton RD30 CNC
Winton RD50 CNC

... plus many, many more.

MAIL TO: Bend Tooling Inc. ~ 1009 Ottawa Avenue, N.W. ~ Grand Rapids, Michigan 49503, U.S.A.

TOLL-FREE (U.S.A. & Canada): 1-800-BTI-TUBE (1-800-284-8823) ~ WORLDWIDE: 616-454-9965

FAX: 616-454-9958 ~ E-MAIL: info@bendtooling.com

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